Moto Guzzi Engine Identification Numbers

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. part# 06.90.00.01 USE+MAINTENANCE BOOK.

MAIN INDEPENDENT CONTROLS given in this manual. If you have any questions about your vehicle, contact your local Moto Guzzi Dealer, as he will have First edition: March 2006 the very latest technical information available from the factory. For tests and repairs not expressly.

Avoid KEEP GASOLINE AWAY FROM result in personal injury or damage to the breathing exhaust fumes in all CHILDREN. Vehicle or other property. NOTE The word “NOTE” in this manual precedes important information or instructions. Use and maintenance Griso. KEEP CLUTCH FLUID AWAY FROM CHILDREN.

Daily basis, it is advisable to thoroughly CHILDREN. Wash your hands with soap and water after handling used oil. KEEP OIL AWAY FROM CHILDREN. Use and maintenance Griso. Moto Guzzi.

To contact NHTSA, you may either call the Auto Safety Hotline toll free at 1-800-424-9393 (or 366-0123 in the Washington, D.C. Area) or write to: NHTSA, U.S. ROAD REGULATIONS AND USING NOISE EMISSION WARRANTY TAMPERING WARNING THE VEHICLE Moto Guzzi s.p.a. Guarantees that this Tampering with the noise control system is Road regulations vary from country to exhaust system, at the time of sale, meets prohibited. Federal law prohibits the country. NUMBER (FRAME NUMBER) Description of the vehicle identification Every vehicle produced by Moto Guzzi number (V.I.N.) stamped on the steering receives a vehicle identification number h e a d o f t h e f r a m e ( A ) a n d o n t h e (V.I.N.) stamped. 1) Manufacturer's identification alphanumeric code.

2) Vehicle type. 4) Country for which the vehicle is intended.

5) #= Check digit number. 6) Model year (Y). 7) Assembling factory designation (M = MANDELLO). 8) Sequential serial number. Use and maintenance Griso.

POSITION OF THE WARNING ADHESIVE LABELS use and maintenance Griso. WARNING ADHESIVE LABELS CHART Ref. Description Ref.

Description use and maintenance Griso. To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 or write to: NHTSA U.S. DEPARTMENT of TRANSPORTATION 400 7th Street SW, (NVS-223) Washington, DC 20590 You can also obtain other information about motor vehicle safety from the Hotline. Muffler stamping. Use and maintenance Griso. 7) Pressure valve 8) Pipe 9) 3-way union 10) Bored screw 11) 2-way union 12) Union 13) O-ring 14) O-ring 15) Union NOTE In the event of a fuel system malfunction, contact your Local Moto Guzzi Dealer use and maintenance Griso.

State's stringent – You are responsible for presenting your anti-smog standards. Moto Guzzi must motorcycle to a Moto Guzzi dealer as soon warrant the emission control system on as a problem exists. The warranty repairs. United States of authorized Moto Guzzi dealer is not Moto Guzzi S.p.A., Via E. Parodi, 57 America in compliance with the Clean Air reasonably available, a part is not 23826 Mandello del Lario (LECCO) Italy. LIMITED LIABILITY FOR A PARTICULAR PURPOSE, IS maintenance.

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Such maintenance may A) The liability of Moto Guzzi under this L I M I T E D T H E E X P R E S S. America Guzzi Dealer as reference data for the Greece Brazil purchase of spare parts or spec ific Holland South Africa acce ssories of th e mo del you have acquired. Switzerland New Zealand Denmark Canada Japan use and maintenance Griso.

CHECKING THE SWITCHES. 92 SYSTEM WARRANTY STATEMENT.13 ENGINE OIL.56 CHANGING THE FUSES.93 MOTO GUZZI S.P.A. LIMITED WARRANTY ON ADJUSTING THE FRONT BRAKE LEVER BEAM SETTING. 95 EMISSION CONTROL SYSTEM.14 AND THE CLUTCH LEVER.57 BULBS. CLEANING.100 LONG PERIODS OF INACTIVITY. 101 TECHNICAL DATA.103 LUBRICANT CHART. 106 AUTHORIZED DEALERS AND SERVICE CENTERS.108 use and maintenance Griso.

SAFE DRIVE. Do not ride second nature to you. While you are under the influence of alcohol or drugs, illicit or prescription. Make sure you are in good physical condition use and maintenance Griso. Do not rely exclusively on the Failure to comply with these instructions rearview mirror: you may miscalculate the may result in serious injury or even death. Distance and speed of a vehicle, or you may not even see it at all.

Use and maintenance Griso. Your Moto Guzzi dealer is ready and able to If the throttle sticks open, it may cause a In the event of a throttle sticking help you with any safety problems you might. In some jurisdictions, it can even lead to an accident, and serious injury or even the confiscation of your vehicle.

Use and maintenance Griso. Remember that aggressive cornering can slow using your vehicle's engine braking cause your vehicle's tires to lose lateral insofar as possible. Avoid hard or abrupt traction, which can result in an accident braking. And serious injury or even death. Use and maintenance Griso. Many vehicle accidents are caused by an hanging loose; prevent these and other opposing automobile driver making a left objects from interfering with driving by turn without warning in front of the vehicle. Getting entangled with moving parts or driving mechanisms.

Use and maintenance Griso. Remember that loads tend to loosen accessory you would like to install or a load during riding, so often that your load is you would like to carry, first consult your secure. Local Moto Guzzi Dealer. Use and maintenance Griso. When carrying a passenger, remember consequence.

That your vehicle's handling is reduced, that the brakes are less efficient, and the center of gravity is higher and further to the rear. Use and maintenance Griso. 10) Passenger grab strap 17) Side stand 4) Fuel tank filler cap 11) Tool kit compartment 5) Fuel tank 12) Left passenger footpeg 6) Left side body panel 13) Seat lock 7) Battery 14) Rider left footrest use and maintenance Griso.

9) Right rider footrest 3) Rear brake fluid reservoir 10) Cardan shaft 4) Right rearview mirror 11) Right passenger footpeg 5) Front brake fluid reservoir 12) Single-sided swinging arm 6) Oil cooler 1100 7) Engine oil filter use and maintenance Griso. 7) Blue high beam warning light ( 8) High beam flasher - passing button 8) Red alarms/immobilizer warning light ( 9) SET pushbutton 9) Multifunction digital display. 10)Starter button ( 11)Engine stop switch ( 12)Horn button ( 13)Turn indicator switch ( use and maintenance Griso.

' with the engine stopped, all warning lights come on for a LED check-up and go out after three seconds. If one or more warning lights do not come on at this stage, contact a Moto Guzzi Authorized Dealer. Comes on when the ignition switch is set to ' ' with the engine stopped as a lamp test.

If the light does not come on in this phase, contact a Moto Guzzi Authorized Dealer. If the engine oil pressure warning light.

3) SET button; briefly press it to scroll the Indication of displayed trip meter is on the functions in the menus, press for - the 'GRISO' logo right, at the bottom. Several seconds to confirm selected - all warning lights S e t s e l e c t o r ( 2 ) t o t h e p o s i t i o n option. BATTERY VOLTAGE and INSTANT FUEL stored and a new one is started.

Stop the CONSUMPTION do not allow interaction time measurement session by pressing the with the user. SET (3) pushbutton for several seconds.

Use and maintenance Griso. When the set threshold is exceeded, the alarm light (4) on the instrument panel – EXIT flashes until the value goes below the – TIME SETTINGS threshold. – GEAR SHIFT INDICATOR – BACK LIGHTING use and maintenance Griso. Press the SET button (3) for several – HIGH seconds to store the data; the instrument Press the SET button (3) for several panel sets back to SETTINGS menu. Seconds to complete the operation; the instrument panel sets back to SETTINGS menu.

Use and maintenance Griso. LAP TIME menu. If the battery is disconnected, stored times are lost. Delete times This function deletes the acquired lap times. Deletion should be confirmed. Once the operation is over, the display goes back to LAP TIMER menu.

Use and maintenance Griso. High priority alarms do not allow you to display low priority ones.

If the alarm light and the SERVICE icon briefly come on, it does not mean that there is a failure. Use and maintenance Griso.

Press it to operate the horn. NOTE When the indicator repeater light flashes quickly, this indicates that one or both turn indicator bulbs are burned out. For replacement instructions, please see page 97 (CHANGING THE HEADLIGHT BULBS).

Use and maintenance Griso. With the engine stopped and the ignition switch in position ' ', the battery may run flat. When the vehicle has come to a standstill and you have stopped the engine, set the ignition switch to position ' '. Use and maintenance Griso. Press the key in and turn it to “ ” Have this procedure carried out by an position. Authorized Moto Guzzi Dealer.

NOTE If necessary, turn on the parking lights, see page 42 (PARKING LIGHTS). Remove the key. Use and maintenance Griso. If this is not possible, the parking lights are useful whenever it is necessary to park in a dark or poorly lit area and in any case to make the vehicle more visible. Use and maintenance Griso.

(2) from behind. WARNING NOTE Before lowering and locking the Before riding, make sure that the seat seat (2), make sure that you have not left (2) is properly locked.

The key in the tool kit compartment. Use and maintenance Griso.

Maximum allowed weight: 11 lb (5 kg). WARNING Carry small luggage only and make sure it is fastened securely. Use and maintenance Griso. ACCESSORIES The following accessories are available: 1) headlight fairing 2) side panniers – luggage rack – luggage rack bag – tank bag (two sizes available).

Use and maintenance Griso. Never attempt to siphon fuel DISPOSE OF UNWANTED GASOLINE from one container to another using PROPERLY, DO NOT DUMP IT INTO your mouth as suction for a siphon STORM SEWERS OR INTO SINKS OR hose. Use and maintenance Griso. Used engine oil may cause skin cancer if repeatedly left in contact with the skin for Refuel. Prolonged periods. Although this is use and maintenance Griso. Have your brakes serviced P l e a s e c o n t a c t a M o t o G u z z i by your Local Moto Guzzi Dealer.

Authorized Dealer in case you have any. Have brake fluid changed every two CAUTION Brake fluid can cause severe irritation years by a Moto Guzzi Authorized When handling brake fluid, take care in the event of contact with eyes or skin. Not to spill it on plastic or painted parts, Use the brake fluid recommended in the or they will be damaged. Do not use the vehicle if the braking Brake fluid level decreases as the brake control lever. System is leaking fluid. Pads wear down.

Check brake pad wear, see page 84 (CHECKING THE BRAKE PADS FOR WEAR) and disk wear. Use and maintenance Griso. WEAR) and disk wear. If you use a funnel or other tools, make If the pads and/or the disk do not need sure that they are perfectly clean. Replacing, top up fluid level. Use and maintenance Griso.

Keep the brake fluid reservoir open JUST LONG ENOUGH to top up level. Unscrew and remove the plug (2). Use and maintenance Griso.

53 (CLUTCH), have it on rough road surfaces or when the vehicle not to spill it onto plastic or paint- changed every two years by a Moto Guzzi is used for racing. Finished parts or they will damage. Top up reservoir (1) using recommended Unscrew the two screws (2) of the clutch clutch fluid, see page 106 (LUBRICANT fluid reservoir (1) using a small cross- CHART), until reaching the correct level. Head screwdriver.

Use and maintenance Griso. (1) and the tire indicators. For more information on how Moto Guzzi Authorized Dealer, as the may slip on the rim or even come off the to check the tires for wear, contact your system may need bleeding. If so, check engine oil level, see page 56 force in the country where the vehicle is (CHECKING AND TOPPING UP ENGINE used.

If insufficient, immediately stop the engine and top up. Have the system checked by your Moto Guzzi Authorized Dealer. Use and maintenance Griso. If so, check engine oil level, see page 56 (CHECKING AND TOPPING UP ENGINE OIL LEVEL). If insufficient, immediately stop the engine and top up.

Have the system checked by your Moto Guzzi Authorized Dealer. ADJUSTING THE FRONT BRAKE CAUTION LEVER AND THE CLUTCH LEVER Proceed with care.

If the exhaust system becomes noisy, This device provides for the oxidation of immediately contact your Moto Guzzi the CO (carbon monoxide) and of the HC Authorized Dealer. (unburned hydrocarbons) contained in the exhaust gases, changing them into carbon dioxide and steam, respectively. Always get on and off the vehicle from the passenger is mounting or dismounting. Left side and with the side stand down. Use and maintenance Griso. Make sure that the vehicle is stable. The rear of the vehicle can represent an Stop vehicle, page obstacle while getting on and off.

Swing your right leg over the seat in a controlled movement so as not to hit the use and maintenance Griso. During engine normal operation, it Do not hesitate to contact your Moto Guzzi m e a n s t h a t t h e c o n t r o l u n i t h a s Authorized Dealer if you need clarifications detected a failure.

Check the proper operation of the acoustic and visual devices. Change the bulbs or repair if faulty.

97, 98, 98, 98 rear brake light switches and electrical devices Transmission fluid Check. If level needs topping up, contact a Moto Guzzi Authorized Dealer. Use and maintenance Griso. With the side stand up, you can start the come on; engine in neutral or with a gear engaged – the LCD shows the logo “GRISO” for two and the clutch lever pulled in. Seconds; – the speed indicator and fuel gauge indexes. Immediately This double cable arrangement enhances the control unit will manage the starting contact a Moto Guzzi Authorized safety by providing for positive closing of procedure on its own. The throttle.

'Safe Riding', see page 5 (SAFE RIDING). CAUTION If the low fuel warning light ' ' (1) on the instrument panel comes on when riding, it means that there is 0.87 gallon (3.3 ) of fuel left in the tank. Use and maintenance Griso. (Pos.A), pull the clutch lever (3) and lift Release the brake lever (you had pulled temperature. The gearshift lever (4). Release the it when you started the engine). Clutch lever (3) and accelerate.

Repeat the last two steps and shift up. Use and maintenance Griso.

Have the you need to brake, close the throttle system checked by your Moto Guzzi a n d u s e b o t h b r a k e s f o r s m o o t h Authorized Dealer. Until you have covered the first 62 mi (100 km), use the brakes gently and avoid harsh, prolonged braking. This will help the brake pads bed in properly against the brake disks.

Use and maintenance Griso. observe local WARNING regulations and the indications given below.

After the first 930 mi (1500 km), have a Moto Guzzi Authorized Dealer carry WARNING out the 'Post Running-In' checks specified in the periodic maintenance Park the vehicle on firm and level. (STEERING LOCK) and remove the key parking, see page 69 (PARKING). Grasp the left grip (1) and place your right hand on the rear upper part of the WARNING vehicle (2). Make sure that the vehicle is stable. Use and maintenance Griso. Fire hazard. When a disk lock is used, remember to Ask your Moto Guzzi Authorized Dealer to remove it before moving off.

Failure to K e e p f u e l a n d o t h e r f l a m m a b l e. SCHEDULED MAINTENANCE CHART OPERATIONS TO BE PERFORMED BY THE Moto Guzzi Authorized Dealer (CAN ALSO BE PERFORMED BY THE OWNER). Component End of running-in Every 6250 mi Every 12500 mi 930 mi (1500 km ) (10000 km) or 12 months.

OPERATIONS TO BE PERFORMED BY THE Moto Guzzi Authorized Dealer. Component End of running-in Every 6250 mi Every 12500 mi 930 mi (1500 km) (10000 km) or 12 months (20000 km) or 24 months Gearbox fluid Idle mixture (CO) Bowden cables and controls. Halve maintenance intervals if you are riding in rainy or dusty conditions, on rough road surfaces or when the vehicle is used for racing. (.) = If vehicle is used for racing, check every 3125 mi (5000 km). Use and maintenance Griso., left side close to the oil level plug/dipstick. Engine numbers in the space provided in available on request from Moto Guzzi this manual. Authorized Dealers.

Never exceed the 'MAX' mark or let oil procedure to warm engine and engine oil level drop below the 'MIN' mark, as this up to operating temperature for an oil may lead to severe engine damage. Use and maintenance Griso. Never ride your vehicle with low engine If necessary, contact a Moto Guzzi operations described below to avoid oil, or with contaminated oil, or with Authorized Dealer. If necessary, contact a Moto Guzzi Au- thorized Dealer.

WARNING Riding with damaged rims may be FRONT BRAKE CALIPER dangerous for the rider, other persons and the vehicle. Screw and tighten the two caliper rectify the problem. Retaining screws (1). Withdraw the brake caliper (2) from the Brake caliper screws tightening torque: disk, leaving it attached to the hose (3). 50 Nm (5 kgm). Use and maintenance Griso. CHECKING GEARBOX FLUID LEVEL To check, top up and change gearbox CHECKING THE CARDAN SHAFT REARVIEW MIRRORS oil, contact a Moto Guzzi Authorized OIL LEVEL Dealer.

NOTE WARNING Halve maintenance intervals if you are riding in rainy or dusty conditions, Do not ride with rearview mirrors or on rough road surfaces. (MAINTENANCE). Loosen the locknut (1). NOTE Have the front fork oil changed by CAUTION a Moto Guzzi Authorized Dealer, who will ensure prompt, accurate service. On reassembly, before tightening nut NOTE (1), ensure that the mirror support rod is Halve maintenance intervals if.

Have the fork oil seals changed by a on rough road surfaces or when the vehicle Moto Guzzi Authorized Dealer after the is used in competitions. CAUTION first 18,750 mi (30,000 km) and then. If necessary, contact your Moto Guzzi Authorized Dealer. Settings Setting the rear Setting the front fork suspension. To have them replaced, contact your The rate at which brake pads will wear Moto Guzzi Authorized Dealer.

Depends on vehicle usage, riding style and road surface condition. Use and maintenance Griso.

Have the throttle control cables checked by vehicle. Either situation can lead to an a Moto Guzzi Authorized Dealer after the accident or collision with subsequent first 930 mi (1500 km) and then every 6250 serious injury or death. Remove any trace of dirt from the spark fitted with two inner spark plugs (2). WARNING Contact a Moto Guzzi Authorized Introduce the special wrench provided in Before carrying out the following Dealer to have them replaced. The tool kit on the spark plug. Always change a spark plug which has a NOTE Repeat the above procedure for cracked insulator, corroded electrodes, the spark plug of the other cylinder.

Excessive deposits or when the tip (10) of the central electrode (7) is rounded from wear. Use and maintenance Griso. Push down the gear change lever (6) to the joint with grease, if necessary, see desired position (extended or retracted). Engage the first gear. Page 85 (LUBRICANT CHART). Lower the side stand (1) to operate the safety switch (3). Use and maintenance Griso.

This vehicle is fitted with a If you are leaving the battery installed to maintenance-free battery which seldom the vehicle, disconnect the cables from the needs inspecting, but may need charging terminals. From time to time. Use and maintenance Griso. Carefully read page 89 (BATTERY). Make sure that the ignition switch is in position ' '.

Remove the rider seat, see page 43 (UNLOCKING/LOCKING THE SEAT). Loosen the two screws (1) and move aside the cover (2). Use and maintenance Griso. Allow 5-10 minutes before refitting the battery. Place the battery on a flat surface, in a cool and dry place. Use and maintenance Griso.

(+) first and then the negative info and lap times. To reset these cable (-). F u n c t i o n s, s e e p a g e (MULTIFUNCTION COMPUTER). Use and maintenance Griso. In this case it is advisable to contact a Moto Guzzi Authorized Dealer. Checking the fuses is recommended whenever an electric component fails to operate or is malfunctioning, or when the engine does not start. Use and maintenance Griso.

E) Permanent positive, ECU power (3A). To reset these functions, see page 33 NOTE (MULTIFUNCTION COMPUTER). There are three spare fuses (3, 15, 20 A). Use and maintenance Griso. After the adjustment: visibility that inevitably results from darkness. Failure to observe this warning WARNING can cause collision with another object, Check for correct beam horizontal with consequent risk of serious injury or setting.

Use and maintenance Griso. Failure to observe this warning can cause you to collide with another NOTE Before changing a bulb, check object, with consequent risk of serious the fuses, see page 93 (CHANGING THE injury or even death. Use and maintenance Griso. NOTE the bulb holder. Insert the bulb in the bulb holder, To remove the complete reflector from making the relevant positioning seats headlight body, loosen the screw (3). Fit a new bulb of equal rating.

Use and maintenance Griso. BULB Press the bulb (3) slightly and rotate it Since this operation is quite complex, have anticlockwise. It performed by a Moto Guzzi Authorized Extract the bulb (3) from its seat. CAUTION Insert the bulb into the bulb holder, so. Failure to heed this warning could c a u s e s e r i o u s d a m a g e t o t h e transmission due to vibration of the transport truck.

Use and maintenance Griso., r u b b i n g t h e s u r f a c e s Do not park your vehicle under trees, since delicately and rinsing frequently with some trees ooze resins that contain plenty of water. Chemicals which can damage the paint. Use and maintenance Griso. D o n o t u s e h a r s h out of storage; a general check up is also detergents or else the surface treatment of recommended. These parts might undergo damage. Use and maintenance Griso.

Remove the plastic bag from the components of your fuel system. Check outlet pipe of the muffler. With your Local Moto Guzzi Dealer. Uncover and clean the vehicle, see Place the vehicle in a cool, dry room, p. 100 (CLEANING). 3600 cc Gearbox fluid 500 cc Transmission fluid 380 cc Fork fluid 520 ± 2.5 cu cm (per leg) Seats Vehicle max. Load 463 lb (210 kg) (rider + passenger + luggage) use and maintenance Griso.

Type DUNLOP D208 RR - METZELER RENNSPORT - PIRELLI DIABLO CORSA -MICHELIN PILOT POWER Front Size: 120/70 - ZR 17” 58 W Inflating pressure: 2.3 atm (230 kPa) Inflating pressure with passenger: 2.3 atm (230 kPa) use and maintenance Griso. 12 V – 10 W Rear parking lights/Stoplight Instrument panel lighting Number plate light 12 V – 5 W WARNING LIGHTS Turn indicators Oil pressure Neutral Side stand down High beam Fuel reserve Alarm, gear shift indicator use and maintenance Griso.

BRAKE 5.1 DOT 4 (the braking system is also compatible with DOT 5). As an alternative to the recommended product, top brand brake fluid meeting or exceeding SAE J1703, NHTSA 116 DOT 4, ISO 4925 specifications for synthetic brake fluid can be used.

Use and maintenance Griso. Notes ASK FOR GENUINE SPARE PARTS ONLY use and maintenance Griso. When you demand Moto Guzzi Genuine Parts, you are purchasing products that have been developed and tested as early as the vehicle design stage. Moto Guzzi Genuine Parts systematically undergo strict quality control procedures to ensure total reliability and a long service life.

Classic Motorcycle Numbers Motorcycle Serial Numbers & VIN Numbers Motorcycle Serial Number Locations These vary considerably from marque to marque Engine Numbers Check these locations: Below the barrel stamped into the crankcase. On the front of the engine stamped either side of the crankcase join.

Below the clutch / transmission area. Rear of cases below carburettor area. Frame Numbers. By far the most common location is on the steering head. It may also be found on one of the rear downtubes or on the front downtubes. Other locations include: top tube below fuel tank; lower frame rails; swing-arm pivot area.

Motobecane Mobylette 1968: Forward of the rear wheel axle on left side. Matchless pre-1958: Directly below saddle on upper frame rail joint. 1958-59: rear of front downtube. 1960-67: right downtube below headstock. James Rigid frames: usually stamped on the lug beneath the saddle on LHS Plunger frames: saddle lug (same as rigid), or on the steering head, LHS Swing arm frames: stamped into steering head and/or into a steel ID plate pop-rivetted onto the steering head. AMC AJS/Matchless from c1935 Engine numbers usually start with the year of production, followed by model designation, and completed with the production number of the motorcycle.